Electret masterbatch is a specially formulated additive used in the production of meltblown cloth, particularly in materials like those used for N95 masks. This additive plays a crucial role in enhancing the filtration efficiency of meltblown fabrics by enabling them to capture fine particles such as dust, aerosols, bacteria, and viruses.
According to the national YY0469-2004 “Technical Requirements for Medical Surgical Masks” standard, key technical indicators for medical surgical masks include filtration efficiency, bacterial filtration efficiency, and respiratory resistance. Professionals in the meltblown fabric industry understand that incorporating electret masterbatch into the meltblown material is essential for achieving effective filtration of fine particles.
Meltblown cloth without electret masterbatch primarily provides a mechanical barrier, resulting in a filtration efficiency of generally less than 50%. By adding electret masterbatch, the meltblown cloth becomes electrically charged, significantly improving its ability to adsorb particles as small as 0.3 microns. The electret masterbatch stores electric charges, creating an electrostatic field that attracts and captures particles, thereby increasing the filtration efficiency to levels of 90%, 95%, or even 99%.
The electret masterbatch works by enhancing the density and depth of charge trapping sites within the meltblown fabric. It effectively releases negative ions and stores charges, improving the overall filtration efficiency and resistance to thermal attenuation. This means that, under the same fiber fineness and weight, the electret-enhanced meltblown fabric can achieve higher filtration efficiency with lower resistance.
One common issue with meltblown cloth is the attenuation of its electrostatic charge over time. Initially, electret-enhanced meltblown fabric can achieve a filtration efficiency of 95+%, but this efficiency can decrease due to the instability of the electrostatic field and charge attenuation. To combat this, it is crucial to use electret masterbatches that offer long-term charge retention and excellent compatibility with meltblown materials.
To produce high-efficiency and high-quality meltblown cloth, it is important to select a high-performance electret masterbatch and ensure it is compatible with the meltblown material. Additionally, factors such as the meltblown process, screw design, spinneret configuration, and voltage settings play significant roles in the overall performance of the meltblown fabric.
By integrating a superior electret masterbatch with meltblown polypropylene (PP) material, manufacturers can effectively address the challenges of charge attenuation and achieve consistent high filtration efficiency, ensuring the production of top-quality meltblown fabrics suitable for critical applications like medical masks and air filters.
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Masterbatch is a game-changing additive in the plastic industry, enhancing the properties of polymers and enabling manufacturers to create high-quality products. This article explores the intricacies of masterbatch technology, its benefits, and its applications in various sectors.
Masterbatch refers to a solid additive used in the plastics industry to enhance properties or impart color to polymers. Essentially, it is a highly concentrated mixture of pigments or additives dispersed within a polymer carrier. This mixture is subjected to heat and high-shear mixing in an extruder, then cooled, cut, and transformed into granules or pellets through a pelletizer.
Masterbatches, solid additives in the plastic industry, play a pivotal role in imparting specific properties to plastic products, ranging from color and texture to durability.
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